Faizan27 Akhtar

To pursue my excellence with hard work and self determination to interact with best of my professional approach toward my career path and job assignments. Throughout my career I have experience of Quality Assuring / Quality Controlling in EPC companies. 

QC INSPECTOR-WELDING/GRE AT TARGET ENGINEERING AND CONSTRUCTION COMPANY     FROM 10 JUL 2017 TO TILL DATE

RESPONSIBILITIES:

• Monitor all aspects of the bonding & Lamination Process and carry out visual inspection and Barcol hardness testing after curing.
• Inspection of incoming materials with traceability of MTC / Documents and specified codes.
• Visually inspects for defects or damages such as cracks, scratches, and pits in GRE/GRP pipes and fittings. 
• Inspection above and underground GRE/GRP piping installation works as per the approved procedure.
• Ensure that the GRE jointers are qualified and trained to the appropriate procedures.
• Co-ordinate, organize and witness the qualification test for the field joint procedure with the GRE vendor and client representative to obtain the approval from the client.
• Ensure that the master marked up drawings showing all the joints and spools is established and maintained.
• Ensure marking identification traceability is maintained for all joints.
• Ensure that the daily production reports are compiled. 
• Administering activities like visual and dimensional inspection of rotation of spools, laying underground pipes, tg testing clearance as per approved isometric drawings and in accordance with specification / approved procedures.
• Review of Test Pack covers piping line list, isometric (as built) marked up for limits cross referenced to P&ID and shop / field joints marked up / spool length, bonding history sheet, tg testing % coverage based on ITP, and release for Hydro Test. Line-walk, Flushing, Drying, Hydrostatic test/Leak test of piping, clearance of punch items before Hydro-test post punch items after hydro test and Reinstatement of the line as per approved as built isometric drawing.
• Line walk down with Client Representatives and Conducting Pressure Test.
• Final Reinstatement Verification along with Bolt Torqing inspection.
• Prepare the Project completion dossiers and to hand over the Soft & hard copy documents as per Project Tender packages.
• Closely follow up for the timely closure of relevant action points, CARs / NCRS.

ASSISTANT MANAGER QUALITY AT AUTOCOM FROM 17 FEB 2015 TO 09 JUL 2017

• Plan, organize, documentation, inspection and testing activities of welding and fabrication.
• Design, develop and implement best quality practices and processes. 
• Monitor quality at all levels of production (from raw material receiving to finished product). 
• Identify product quality problems, root cause analysis and suggest corrective & preventive actions.
• Compliance of QMS ISO 9001 with the company's best practices and standards.
• Witnessed and endorsed the establishment of Welding Procedure Specifications.
• Ensure that works carried out were as per client’s specification and agreed Codes and Standards.
• Reviewed and endorsed all relevant documents (Project Procedures, NDT, Inspection and fabrication related documentations)
• Carried out visual inspection, welding consumable verification, dimensional check, performance test, welder qualification, welder training and performance monitoring.
• Witnessing and qualifying welders through Welder Qualification Tests.
• Approval given to welders for work after testing of welding performance qualification (WPQ).
• Coordinate with all parties (the Owner, Consultants and Contractors) to make sure that the project is progressing on schedule 
• Issuing NCRs if the need arises
• Cross-check reports (along with NDT reports) for submission to Client 
• Reviewed of quality control plan, monitoring and ensuring the project documentation of overall activities
• Prepared the inspection test plan (ITP) in accordance with client or project specification requirements.
• Material Inspection and their MTC reviewing according to specification requirements.
• Hydro test and Pneumatic test witnessing by the advanced sensor WIFI operated system.
• Coordinate and assist third party inspectors and customer’s inspection team.
• Recommendation of required equipment and tools for quality improvement in Painting, welding and fabrication.
• Preparation yearly progress report & presentation by the record of inspections and list of defects.
• Interaction with other departments to ensure compliance with specification and to facilitate the acceptance of product for clients.

QA/QC SUPERVISOR AT KARACHI SHIPYARD & ENGINEERING WORKS LTD FROM MAY 2008 TO FEB 2015

• Familiar with Shipboard Installation Drawings, LAR’s, Technical Instructions and SOW’s.
• Issued Release Notes or Inspection Certificates as required or applicable.
• Monitor all aspects of the welding process before, during and after welding to ensure that the finished weldment is fit for purpose.
• Conduct quality hold points / inspections / tests or other customer nominated activities.
• Carried out materials inspections and verified segregation and traceability of materials.
• Fit-Up Inspection (Including surveillance of preheat requirements).
• Final Visual Inspection of Completed Welds.
• Witnessed all activities in Production (NDT, mechanical test, hydro/pneumatic / leak test, calibration of equipment etc).
• Jig inspection/Examination according to the drawing of jig’s structure.
• Inspection of ship block assembly according to the approved drawing.
• Check lineation and water level of the ship structure.