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MANJESH JOHN

MANJESH JOHN

Project Engineer(E&I)-Oil & Gas/Offshore Project
Abu Dhabi, أبوظبي

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About MANJESH JOHN:

16+ Experience of Oil & Gas/Offshore Project..

Experience

Experience Summary

1 Now working as Sr.E & I Construction Engineer, at NPCC Abu Dhabi. (June 2014 to till date)

Projects Done with NPCC FOR ARAMCO

  • CRPO #86 for JAFURAH Development Program Condensate Terminal

The project scope of work consists of detailed engineering design (Issued for Construction), procurement, fabrication, transportation, installation, testing and commissioning of the new jacket and topsides platform, pipelines, submarine cable, PLEM-37, and SPM-37. The onshore scope associated with this BI including new condensate storage tanks, shipping, booster pumps etc. 

  • CRPO 54 for Two (2) SFNY PDMs upgrade, Three (3) new PDM one (1) single well upgrades and associated facilities in SFNY Field

 The upgrade includes electrification and installation of the facilities required to support along with associated Cables, ICCP Anodes & topside terminations. New 15 kV composite submarine cable from Existing Tie-in Platforms to each of the PDMs SFNY 626, 636, 1150 & 1500

  • LTA for Offshore Facilities Five (5) SSS Production Deck Modules (PDMs) in SAFANIYA and BRRI Fields with Associated Pipelines & Cables.
  • Saudi Aramco-LTA for offshore facilities Eight (8) Safaniya Slipover Platforms with associated pipelines and cables (BI-10-02016)
  • Saudi Aramco-LTA for offshore Facilities Four (4) Safaniya Slipover Platforms with associated pipelines and cables (BI-10-01263)
  • Long term agreement (LTA) for offshore facilities CRPO for offshore Maintain potential facilities - Fabrication and Installation (SFNY, ZULF and BRRI SSS Decks & Topsides Tie-ins, Offshore pipelines, Submarine cables 
  • Professional Electrical and Instrumentation Engineer,17 + years of progressive experience in leading EPC Contractors  in a variety of technical areas
  • Liaising and coordinating with other disciplines and project engineers on specific projects to ensure deliverables are produced to meet deadlines. 
  • Monitoring the progress in line with the E & I construction schedule and corrective action against any deviation
  • Generation of construction procedures, Method statements, Risk assessment &Job safety Analysis for specific projects in onshore/offshore Facilities.
  • Interfacing and coordinating with sub-contractors, sub suppliers, vendors and others service orders related to the projects
  • Prepare interface management plan and framework. Prepare interface co-ordination procedure.
  • Project Company interfaces (Drilling/Operations, etc.). Especially for well hook up material handover, Commissioning and special tool hand over as per Company requirement.
  • Project internal and external interfaces, with vendors, sub-contractor, third party service agents etc.
  • Raise interface agreements & reservation requests follow up for data and close out interface agreement
  • Evaluate the interface issue impacting project progress to management in the event response is delayed by other parties even though followed up regularly
  • Manage the HSE, cost, schedule, quality, project interfaces, integrity and contractual requirements of the project through effective planning in accordance with company procedures
  • Experienced in managing project interfaces with HSE, Stakeholders, Scope, Time, Cost, Quality, Variation, Communications, Procurement, etc. 
  • Experienced in managing & coordination with multidiscipline team of Engineers, Supervisors, designers, Procurement, material coordinators, QA/QC, construction, commissioning, HSE, planning, document control and project admin/support staff. 
  • Deep involvement in the executing the projects with major E&I systems like UPS , 6.6 kV / 15kV SWGR, MPFM, Chemical Injection package, Hydraulic Safety Shutdown System, DCS, ESD, F&G System, Nav Aid System & Other Multi Discipline Instrument sub system etc. .
  •  Experienced in vendor document review (like datasheet, GA Drawing, painting procedure, IOM etc.) of various instrumentation package & field instruments as per applicable standards & Specification defined by end user.
  • Well versed with international standards and End User project Specifications.
  • Have strong leadership, analytical, problem solving, decision making, conflict management, excellent oral/written, presentation and interpersonal skills. 
  • Familiar with logistics procedures, saber certification of the material handling with Offshore/Aramco facilities
  • Expertise in the preparation of MTO, Hand over packages  for Drawings & Materials, especially in Aramco Facilities
  • Preparation of Offshore Job cards, Schedules, Mobilization plans for manpower, materials including vendors requirement
  • Preparation & review of Variation order and generation of construction completion dossiers.

b)  PROJECT 4225: BUNDUQ - OSII PHASE II DEVELOPMENT PROJECT 

c) ADMA-OPCO EPC works for UMM LULU FULL FIELD DEVELOPMENT PROJECT - Package 2 ADMA-OPCO 

d) ADDITIONAL GAS SUPPLY TO ONSHORE & FLEXIBILITY ASSURANCE (AGFA) AT USSC PROJECT FOR ADMA

e) QP Offshore National Security Shield Sensor Tower Platform Project.

2. Worked as Sr. Engineer( E & I) at Kazmunai services & contracting LLP Kazakhstan, for Kashagan offshore Construction Project, D-Island  (June 2011 to  July 2013)

Roles in the company: 

  • Professional Electrical and Instrumentation Engineer with experience in a variety of technical areas.
  • Detail engineering for E & I activities for the project.
  • MTO generation and initiating procurement action by raising Purchase request on time
  • On site (onshore and offshore) commissioning Support of the new/modified facilities. 
  • Co-ordinate the carrying out of modifications/repairs arising during QA/QC activities.
  • Develop good working relationships with onshore & offshore operations personnel.
  • Ensuring compliance of all activities with the company's Health, Safety Environmental and Quality policies by promoting safe behavior at all times. 
  • Experienced in erection, cabling, glanding & termination of switchgears, Ex equipments ,MCC’s motors,

Lighting, I & C, FG, ESD, Ex and IS equipment, HVAC, Traffic barricades and Trace heating Control Panels

  •  Project management skills. 
  • Technical background with international experiences and confidence to work successfully on E & I Construction and commissioning. 
  • Ensure Company processes are applied and followed for Projects as Execution Team
  • Reviewing E & I scope of work, drawings, and documents and executing the E & I construction activities, in line with the project specifications and standards.
  • Raising site queries and resolutions, preparing as-builts and complete work done status,
  • Interaction with clients for resolution of construction issues & site approvals.
  • Ensuring safe work procedures and (PTW) permit to work system.
  • Involve Discipline Engineering Team (DET) and Area Engineering Support Team (AEST) and take advice as necessary 
  • Interacting & coordinating with the client, PMT, vendors & other departments and subcontractors for the construction completion activities.
  • Loop check and pre commissioning activities.
  • Attending progress review meetings with clients to resolve site-conflicts.

3.    Worked as Instrumentation Site Engineer in M.S Al-Suwaidi Industrial Service Co.Ltd.  Saudi Arabia. I was an Authorized Work permit Receiver from SAUDI ARAMCO for all Aramco projects with Cert.No:67083 Expired on 23/11/2011. (January 2009 to April 2011)

Projects done for SAUDI ARAMCO

a) Worked as Instrument Engineer in BI-00368 HdGP De-Bottle neck Condensate System Project (2009 Jan to Feb 2010). It is a SAUDI ARAMCO PROJECT for Haradh Gas Plant extension targeted to commission on 2012 

 b) Worked as an Instrumentation Engineer in Two SAUDI ARAMCO BULK PLANT Projects those are located in Tabuk & Duba. Those are the extension projects of existing Loading and Unloading Arms #5, 6, 8,9,10

                (From March 2010 to April 2011)

Roles in the company: 

  • I involved all the activities like planning, organizing, site controlling, and design changes if required. 
  • Team member, Involved in expansion phase of Saudi Aramco Loading and unloading bay construction.(Tabuk, Duba, Al-Juaif, Turaif)
  • Detail engineering for E & I activities for the project.
  • Review and comment on P&IDs for correct representation of control and instrumentation scope. 
  • Worked as In-charge for Instrumentation works in Utilities and managed a team of more than 100 members including Junior Engineers, Supervisors, Fore-man, Charge hands and workers.
  • Interacting & coordinating with the client, PMT, vendors & other departments and sub-contractors for the construction completion activities.
  • Attending progress review meetings with clients to resolve constraints and site-conflicts.
  • Allocating jobs to fellow men with proper manpower, materials and other recourses plan.
  • Explain the technical details to the fellow men to achieve construction targets  and to meet ITP, QCP & Company specifications
  • Persue the progress from the fellow people

4.   Worked as an Instrumentation Engineer (Construction of LNG Loading Berth 4&5 for Consolidated Contractors International Company (CCC-Qatar), Badge # 65869

This has The Joint Venture with Chyioda and Technip (CTJV) for Qatar Gas-2 Development Project 

                                        (From April 2007 to October 2008) 

Duties & Responsibilities: 

  • Detail engineering for E & I activities for the project.
  • Responsible for all instrument installations including junction boxes, local panels, cable trays
  • Supervision of cabling for the newly installed Instruments, glanding and termination.
  • Preparation of loop folders and providing assistance for loop checking.
  • Preparations of instrument calibration certificates and sign it
  • Ensure equipment erection & commissioning for safety critical items meets acceptable standards.
  • Undertake installation and commissioning of pneumatic and electronic instrumentation on field facilities(ESD/DCS/F&G)System
  • Audit Performance for onshore/ offshore execution process
  • Supervision on Impulse tubing, Air piping and leak test activities 
  • Responsible for attending the problems regarding the instruments installed.
  • Coordinate with QC Department for the inspection and provide enough support
  • Need to make the inspection Test plan and handover documents for each activity

5.  Experience Summary

1 Now working as Sr.E & I Construction Engineer, at NPCC Abu Dhabi. (June 2014 to till date)

Projects Done with NPCC FOR ARAMCO

  • CRPO #86 for JAFURAH Development Program Condensate Terminal

The project scope of work consists of detailed engineering design (Issued for Construction), procurement, fabrication, transportation, installation, testing and commissioning of the new jacket and topsides platform, pipelines, submarine cable, PLEM-37, and SPM-37. The onshore scope associated with this BI including new condensate storage tanks, shipping, booster pumps etc. 

  • CRPO 54 for Two (2) SFNY PDMs upgrade, Three (3) new PDM one (1) single well upgrades and associated facilities in SFNY Field

 The upgrade includes electrification and installation of the facilities required to support along with associated Cables, ICCP Anodes & topside terminations. New 15 kV composite submarine cable from Existing Tie-in Platforms to each of the PDMs SFNY 626, 636, 1150 & 1500

  • LTA for Offshore Facilities Five (5) SSS Production Deck Modules (PDMs) in SAFANIYA and BRRI Fields with Associated Pipelines & Cables.
  • Saudi Aramco-LTA for offshore facilities Eight (8) Safaniya Slipover Platforms with associated pipelines and cables (BI-10-02016)
  • Saudi Aramco-LTA for offshore Facilities Four (4) Safaniya Slipover Platforms with associated pipelines and cables (BI-10-01263)
  • Long term agreement (LTA) for offshore facilities CRPO for offshore Maintain potential facilities - Fabrication and Installation (SFNY, ZULF and BRRI SSS Decks & Topsides Tie-ins, Offshore pipelines, Submarine cables 
  • Professional Electrical and Instrumentation Engineer,17 + years of progressive experience in leading EPC Contractors  in a variety of technical areas
  • Liaising and coordinating with other disciplines and project engineers on specific projects to ensure deliverables are produced to meet deadlines. 
  • Monitoring the progress in line with the E & I construction schedule and corrective action against any deviation
  • Generation of construction procedures, Method statements, Risk assessment &Job safety Analysis for specific projects in onshore/offshore Facilities.
  • Interfacing and coordinating with sub-contractors, sub suppliers, vendors and others service orders related to the projects
  • Prepare interface management plan and framework. Prepare interface co-ordination procedure.
  • Project Company interfaces (Drilling/Operations, etc.). Especially for well hook up material handover, Commissioning and special tool hand over as per Company requirement.
  • Project internal and external interfaces, with vendors, sub-contractor, third party service agents etc.
  • Raise interface agreements & reservation requests follow up for data and close out interface agreement
  • Evaluate the interface issue impacting project progress to management in the event response is delayed by other parties even though followed up regularly
  • Manage the HSE, cost, schedule, quality, project interfaces, integrity and contractual requirements of the project through effective planning in accordance with company procedures
  • Experienced in managing project interfaces with HSE, Stakeholders, Scope, Time, Cost, Quality, Variation, Communications, Procurement, etc. 
  • Experienced in managing & coordination with multidiscipline team of Engineers, Supervisors, designers, Procurement, material coordinators, QA/QC, construction, commissioning, HSE, planning, document control and project admin/support staff. 
  • Deep involvement in the executing the projects with major E&I systems like UPS , 6.6 kV / 15kV SWGR, MPFM, Chemical Injection package, Hydraulic Safety Shutdown System, DCS, ESD, F&G System, Nav Aid System & Other Multi Discipline Instrument sub system etc. .
  •  Experienced in vendor document review (like datasheet, GA Drawing, painting procedure, IOM etc.) of various instrumentation package & field instruments as per applicable standards & Specification defined by end user.
  • Well versed with international standards and End User project Specifications.
  • Have strong leadership, analytical, problem solving, decision making, conflict management, excellent oral/written, presentation and interpersonal skills. 
  • Familiar with logistics procedures, saber certification of the material handling with Offshore/Aramco facilities
  • Expertise in the preparation of MTO, Hand over packages  for Drawings & Materials, especially in Aramco Facilities
  • Preparation of Offshore Job cards, Schedules, Mobilization plans for manpower, materials including vendors requirement
  • Preparation & review of Variation order and generation of construction completion dossiers.

b)  PROJECT 4225: BUNDUQ - OSII PHASE II DEVELOPMENT PROJECT 

c) ADMA-OPCO EPC works for UMM LULU FULL FIELD DEVELOPMENT PROJECT - Package 2 ADMA-OPCO 

d) ADDITIONAL GAS SUPPLY TO ONSHORE & FLEXIBILITY ASSURANCE (AGFA) AT USSC PROJECT FOR ADMA

e) QP Offshore National Security Shield Sensor Tower Platform Project.

2. Worked as Sr. Engineer( E & I) at Kazmunai services & contracting LLP Kazakhstan, for Kashagan offshore Construction Project, D-Island  (June 2011 to  July 2013)

Roles in the company: 

  • Professional Electrical and Instrumentation Engineer with experience in a variety of technical areas.
  • Detail engineering for E & I activities for the project.
  • MTO generation and initiating procurement action by raising Purchase request on time
  • On site (onshore and offshore) commissioning Support of the new/modified facilities. 
  • Co-ordinate the carrying out of modifications/repairs arising during QA/QC activities.
  • Develop good working relationships with onshore & offshore operations personnel.
  • Ensuring compliance of all activities with the company's Health, Safety Environmental and Quality policies by promoting safe behavior at all times. 
  • Experienced in erection, cabling, glanding & termination of switchgears, Ex equipments ,MCC’s motors,

Lighting, I & C, FG, ESD, Ex and IS equipment, HVAC, Traffic barricades and Trace heating Control Panels

  •  Project management skills. 
  • Technical background with international experiences and confidence to work successfully on E & I Construction and commissioning. 
  • Ensure Company processes are applied and followed for Projects as Execution Team
  • Reviewing E & I scope of work, drawings, and documents and executing the E & I construction activities, in line with the project specifications and standards.
  • Raising site queries and resolutions, preparing as-builts and complete work done status,
  • Interaction with clients for resolution of construction issues & site approvals.
  • Ensuring safe work procedures and (PTW) permit to work system.
  • Involve Discipline Engineering Team (DET) and Area Engineering Support Team (AEST) and take advice as necessary 
  • Interacting & coordinating with the client, PMT, vendors & other departments and subcontractors for the construction completion activities.
  • Loop check and pre commissioning activities.
  • Attending progress review meetings with clients to resolve site-conflicts.

3.    Worked as Instrumentation Site Engineer in M.S Al-Suwaidi Industrial Service Co.Ltd.  Saudi Arabia. I was an Authorized Work permit Receiver from SAUDI ARAMCO for all Aramco projects with Cert.No:67083 Expired on 23/11/2011. (January 2009 to April 2011)

Projects done for SAUDI ARAMCO

a) Worked as Instrument Engineer in BI-00368 HdGP De-Bottle neck Condensate System Project (2009 Jan to Feb 2010). It is a SAUDI ARAMCO PROJECT for Haradh Gas Plant extension targeted to commission on 2012 

 b) Worked as an Instrumentation Engineer in Two SAUDI ARAMCO BULK PLANT Projects those are located in Tabuk & Duba. Those are the extension projects of existing Loading and Unloading Arms #5, 6, 8,9,10

                                                  (From March 2010 to April 2011)

Roles in the company: 

  • I involved all the activities like planning, organizing, site controlling, and design changes if required. 
  • Team member, Involved in expansion phase of Saudi Aramco Loading and unloading bay construction.(Tabuk, Duba, Al-Juaif, Turaif)
  • Detail engineering for E & I activities for the project.
  • Review and comment on P&IDs for correct representation of control and instrumentation scope. 
  • Worked as In-charge for Instrumentation works in Utilities and managed a team of more than 100 members including Junior Engineers, Supervisors, Fore-man, Charge hands and workers.
  • Interacting & coordinating with the client, PMT, vendors & other departments and sub-contractors for the construction completion activities.
  • Attending progress review meetings with clients to resolve constraints and site-conflicts.
  • Allocating jobs to fellow men with proper manpower, materials and other recourses plan.
  • Explain the technical details to the fellow men to achieve construction targets  and to meet ITP, QCP & Company specifications
  • Persue the progress from the fellow people

4.   Worked as an Instrumentation Engineer (Construction of LNG Loading Berth 4&5 for Consolidated Contractors International Company (CCC-Qatar), Badge # 65869

This has The Joint Venture with Chyioda and Technip (CTJV) for Qatar Gas-2 Development Project 

                                        (From April 2007 to October 2008) 

Duties & Responsibilities: 

  • Detail engineering for E & I activities for the project.
  • Responsible for all instrument installations including junction boxes, local panels, cable trays
  • Supervision of cabling for the newly installed Instruments, glanding and termination.
  • Preparation of loop folders and providing assistance for loop checking.
  • Preparations of instrument calibration certificates and sign it
  • Ensure equipment erection & commissioning for safety critical items meets acceptable standards.
  • Undertake installation and commissioning of pneumatic and electronic instrumentation on field facilities(ESD/DCS/F&G)System
  • Audit Performance for onshore/ offshore execution process
  • Supervision on Impulse tubing, Air piping and leak test activities 
  • Responsible for attending the problems regarding the instruments installed.
  • Coordinate with QC Department for the inspection and provide enough support
  • Need to make the inspection Test plan and handover documents for each activity

5.  Worked as Jr. E & I Engineer AUTOWEIGH INSTRUMENTS, Bangalore.

                                         (May 2005 to March 2007)

Duties & Responsibilities:

  • Need to make the inspection Test plan and handover documents for each activity
  • Providing supervision and assistance in all phases of instrumentation activities from field 

       to control room.

  • Responsible for the installation of Junction boxes, Panels, Main trays, branch trays, underground and above ground Cables.
  • Responsible for Glanding and Termination of both power and control cables and also the cable testing.Worked as Jr. E & I Engineer AUTOWEIGH INSTRUMENTS, Bangalore.

                                         (May 2005 to March 2007)

Duties & Responsibilities:

  • Need to make the inspection Test plan and handover documents for each activity
  • Providing supervision and assistance in all phases of instrumentation activities from field 

       to control room.

  • Responsible for the installation of Junction boxes, Panels, Main trays, branch trays, underground and above ground Cables.
  • Responsible for Glanding and Termination of both power and control cables and also the cable testing.

Education

Educational Qualifications: 

MBA in Production                                          (Madurai Kamaraj University, 2012, 59%)          

B.E. in Electronics & Instrumentation          (Anna University, Chennai, 2005, 68%)

Pre-Degree                                                       (Kerala University, Kerala, 76%)

S.S.L.C.                                                              (Board of Public Examination, Kerala. 80%)

Basic Offshore Training (BOSIET),                (Certificate Expiry date: 10/03/2028)

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