Vairamuthu S

A Graduate Instrumentation Engineer, over 13 years of experience in Design & Detail

Engineering, Instrumentation & Control, Analyzers, Erection & Commissioning, Maintenance & trouble

shooting.

 Currently working in Tyco Fire & Security UAE / Johnsons controls inc. as a Lead Project Engineer.

 Proficient in Site Management, Erection and commissioning of Oil & Gas, Petrochemicals, Power, Refineries,

FAT, SAT & Material Inspection

 Proficient in Commissioning & troubleshooting of various type Gas Analyzers (O2, Trace O2, HC, H2S, H2,

Moisture, etc.), Gas Chromatograph, CEMS system, Liquid analyzers (pH, Conductivity, Cl2 etc.) Analyzer

Shelter, and F&G system

 Abilities to manage the team, material inspection, weekly/monthly job report preparation, Planning the job

schedule, root cause analysis report, Training on Analyzer Skill development

 Daily TBT & strictly follow the QHSE policy and knowledge of National & International Code Standard.

 An effective communicator with excellent relationship management skills and strong analytical,

technical, decision making, problem solving, resource management & organizational abilities.

 Preparation of Standard Maintenance Procedures for various maintenance activities and carry out

Risk assessment for critical activities.

 Effectively work with Sales & Proposal team during technical bidding evaluation, cost Estimation for

enquiries and technical demonstration of the products, supply, and commissioning support for trial

unit etc...

Tyco Fire & Security UAE /Johnson Controls Inc.

Since Dec 2013

As a Lead Project Engineer (Instrumentation)

Projects Handled:

 ADNOC Gas Processing (Habshan 5) – Analyzer Maintenance

 ADNOC Sour Gas – Analyzer & Metering Maintenance

 Miccoda Process Automation/Al Mansoori Specialized- Installation & Commissioning of H2S analyzer

 Technip, Technicas, Samsung JV- Engineering, Supply, installation& Commissioning of Sulphur analyzers

 Transco (Mussfah & Al Ain) 110kv & 220kv Substation-Fire Fighting system installation & commissioning

 Transco (Al Dhafra Solar power plant) 400kv Substation- Fire Fighting system installation & commissioning

Key Deliverables:

 Installation, commissioning of liquid, gas analyzers, gas chromatograph like Continuous Emission Monitoring Analyzers,

Refinery Physical Property Analyzers, Petrochemical, Natural Gas property analyzer, Power, and Utility Units.

 Analyzer Shelter and F&G system installation and commissioning, shelter safeguard logic check through PLC, Analyzer Site

Acceptance Tests (SAT)

 Design & Detail engineering, Project Management, procurement, construction & commissioning assistance of field

instrumentation

 Preparation of technical specifications, instruments data sheets, technical requisition, technical evaluation of bids,

technical queries generation, technical comparative statement of field instruments & control system.

 Prepare FAT & SAT documents and prepare of as built drawing & documents

 Prepare preventive maintenance procedure for Analyzers

 Plan, coordinates and supervises the activities and resources of the on-line Analyzer maintenance team for day-to-day

activities related to maintenance of On-line Analyzers.

 Monitors and oversees the execution of preventive and corrective maintenance activities. Liaises closely with the operation

and the other maintenance units to coordinate major shutdown and turnaround activities.

 Shelter logic checking and modification done

 Have detailed knowledge of engineering documentation for Analyzers and Analyzer systems, the documents like Sampling

system drawing, Analyzer installation drawings, Analyzer Shelter Installation and Safeguarding system logic drawing, Wiring

and termination and Analyzer’s specifications

 Familiar and extensive knowledge in Analyzer management data acquisition system (DAS).

 Managing and supervising installation, commissioning, and maintenance activities by EPC & OEM vendor inline to ADNOC

requirements

 Prepare daily job report & quarterly job analysis report, also prepare HSE report.

 Daily manpower allocation & Toolbox talk and attend the job review meeting

 Invoice generating and prepared with all HR related activity.

AIMS Electronics Trading LLC, Abu Dhabi (UAE) as a Technical Support Engineer

Feb 2012-Aug 2012

Projects Handled:

 ADNOC-Das Island– Installation & Commissioning of Moisture Analyzer

 Masdar Institute (Abu Dhabi)- Installation & Commissioning of Laboratory gas Analyzer

 SembCorp Water & Power plant- Installation Heat trace sample system for CEMS analyzer

Key Deliverables:

 Demonstrating complete integrated analyzer package brought up to full operation, with all analyzers tested & calibrated in

the factory during FAT program and providing reliable data to the customer.

 Supervising servicing, field troubleshooting, repair, field calibration & maintenance of online process gas/liquid analyzers,

process control instruments, continuous emission monitoring systems, instrumentation components for the analyzer houses

as per customer requests

 Maintaining regular reports and sharing the same with superiors & peers to facilitate timely issue resolution and resource

coordination among the commissioning work teams

 Site Supervision of CEMS Analyzers

 Preparation of EPC documents, construction & commissioning of field instrumentation, project coordinated entire

commissioning activities at site.

Chemtrols Industries Ltd, Mumbai (India) as a Senior Service Engineer

Jan 2011-Jan 2012

Projects Handled:

 BPCL (Kochi Refinery)– Commissioning of Analyzer shelter Package (SO2 & Density, NIR)

 ONGC (NQP & NQG platform)- Installation, Commissioning of Moisture analyzer

 HPCL (Mumbai)- Weekly Preventive analyzer maintenance

 CPCL (Chennai)- Corrective & Preventive maintenance of analyzers

 Mangalore Refinery- Commissioning of Calorific Value & Woobie index Analyzer

 IOCL (Bongaigaon Refinery, Assam)- Commissioning of analyzer shelters for SO2, Density & Gas chromatograph

Key Deliverables:

 Demonstrating complete integrated analyzer package brought up to full operation, with all analyzers tested & calibrated in

the factory during FAT program and providing reliable data to the customer.

 Servicing, Field troubleshooting, repair, field calibration & maintenance of online process gas/liquid analyzers, process

control instruments, continuous emission monitoring systems, instrumentation components for the analyzer houses as per

customer requests

 Site Supervision of Process gas and CEMS Analyzers

 Maintenance, defect analysis of Field instruments & control system, break down drills, pre and post refit trails for improving

the overall reliability & safety of equipment & machinery.

 Maintain Logbook for daily maintenance activities.

Skytech Systems (India) Pvt Ltd., Bangalore as a Senior Service Engineer (Analyzers)

Jan 2008-Nov 2010

Projects Handled:

 Strides Pharma Industries Ltd (Bangalore)-Installation & Commissioning of TOC analyzer

 Aurobindo Pharma industries (Hyderabad)-Installation & Commissioning of TOC online and lab analyzer

 Dr. Reddy’s Laboratories (Hyderabad)- Troubleshooting of TOC analyzer

 Jawaharlal Nehru Research Center (Bangalore)-Installation & Commissioning of Organic Elemental Analyzers

 CPCL (Chennai)- Installation & Commissioning of Total Sulphur & Nitrogen Lab analyzers

Key Deliverables:

 Installation and commissioning and Maintenance of the Lab & Analytical instruments

 Initiating, processing, and monitoring the AMC (Annual maintenance contract)

 Product presentations and demonstrations at different phases in product promotion cycle

 Reducing downtime of the equipment.

 Calibration, Troubleshooting, Fault rectification and identifying the permanent solution and implement the same.

 Involved in Imparting the technical and field training to the customers

 Participated in technical discussions, Negotiations, and periodic review meetings with the clients

 Good at preparing IQ, OQ, PQ and SOP Documents

 Participating “Annual Service meet”.

 B. Tech in Instrumentation & Control from Bharath Institute of Science and Technology, under Anna University, with

First Class (72.1%) during period 2002-2006.

 10+2: Higher Secondary with First Class 83.25 % under Govt Boys Hr Sec School, Andipatti

 10TH: Secondary with First Class(82.8%) under Hindu High School, Andipatti