JAI SUNDAR D

Sharjah, الشارقة

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engineering Freelancer

About me:

A dynamic & competent professional, having 15 years of experience in Fabrication of Boiler components both pressure parts & non-pressure parts, Pressure vessels, Piping involving pressure test of components in Quality Domain, Welding Inspection, and non-destructive Examination in process. A Highly organized, dedicated Person with a positive attitude, Selfmotivated, capable of setting effective priorities, handle multiple assignments, adapt to new concepts and responsibilities easily. CSWIP 3.1 certified Welding Inspector. 

Education:

CSWIP 3.1 WELDING INSPECTOR: Certificate Number:437564 

ASNT NDT LEVEL -II – The GB NDT Services RT - Radiographic Testing UT - Ultrasonic Testing MT - Magnetic Testing DPT & LPT -Dry penetrate Testing & Liquid Penetrate.

BACHELOR OF TECHNICAL IN MECHANICAL ENGINEERING (PT) – SASTRA University.

 DIPLOMA IN MECHANICAL ENGINEERING – Venkateswara Polytechnic College 

Experience:

OCT 2018 – CURRENT – Al khobar, Saudi Arabia 

WELDING INSPECTOR / STRUCTURAL ENGINEER – ABAHSAIN CONSOLIDATED CO FOR ENERGY AND POWER LTD 

To monitor welder performance and conduct visual inspections of welds and repairs of welds in accordance with company procedures Review/Validate and approve quality documents such as welding procedure specification, PQR, Procedures, Inspection Test Plan, Material Test Certificates, Instrument calibration certificates, etc. 

Evaluate consumable electrode requirements, relevant projects, and upcoming project estimate electrode as per production drawing, checkout electrode stack maintaining the register. The electrode is not available purchasing the electrode and other welding machine equipment. 

Prepare and Generate daily weekly/monthly progress reports. Safety imparted with fabrication shop working place to checking the welding machine handling equipment’s, cable any damage, welder safety welding electrode using the portable oven. 

Check electrodes, wires, and gas are used. Control welding consumable and documents. Raise the Material Issue Voucher and Provide the Fabricated Material for steel Gantries and HV electrical equipment supporting steel Structures in switchyard as per site requirement. 

Coordinating with Engineering & Vendors to support the construction-related technical site issues and standard violations. 

Allocate the Manpower for Erection and Installation to the cleared area or priority-wise. Prepare and Generate daily weekly, monthly progress reports. Conducting Tool Box at site & Preparation of Presentations to conduct kick-off Meetings. 

APR 2016 – OCT 2018 – TIRUCHIRAPPALLI, India 

QUALITY ENGINEER / WELDING INSPECTOR – ROCKFORT METAL INDUSTRIES 

Planning material procurement, reviewing resource availability and job scheduling of pressure parts and structural fabrication items & coordinating with client to maintain targeted schedules.

 Preparation of quality procedure ITP, WPS, PQR, WPQ, Weld Plan, or AWPS, and get approval from Client. Evaluate consumable electrode requirements, relevant projects, and upcoming project estimate electrode as per production drawing, checkout electrode stack maintaining the register.

Coordinate all activities in material handling, storage, preservation to ensure adequate protection & proper storage, of the material at the shop. 

Storage condition electrode/filler wires storerooms shall be maintained humidity level to check and register shall indicate the following information AWS no size, batch no, re-drying temperature, re-drying starting time, quantity retried for checking & sign the register. 

To monitor welder performance and conduct visual inspections of welds and repairs of welds in accordance with company procedures. Monitor the performance of the welders on the basics of radiographic inspection and promoting corrective action when necessary. 

Witness & monitor the preheat, post-weld heat treatment of the WPS, project specification, and the relevant standard, review the PWHT chart. 

Co-ordinate with the NDE third-party Examination & Testing agencies to comply with the requirements of the client. Witness and review the hydrostatic test package for quality documents and reports in accordance with the approved Inspection Test Plan. 

JAN 2008 – MAR 2016 – TIRUCHIRAPPALLI, India 

QUALITY CONTROL INSPECTOR – GB ENGINEERING ENTERPRISES PVT LTD

Organize and conduct the welder qualification test as per ASME section –XI and client specification. Material Identification, verification of materials test report or certificates, visual inspection of weld joints, maintaining records of inspection. 

Collect inspection records and maintain and update the inspection and test status. To ensured approved welding procedures, qualified personnel to ensure all quality requirements of construction and fabrication are met in accordance with company procedures and international codes of practice use methods and consumables. 

To monitor welder performance and conduct visual inspections of welds and repairs of welds in accordance with company procedures. Inspect, and test incoming welding materials to ensure they meet job quality specifications. 

To conduct fit-up and dimensions inspections as per Test plan. 

AUG 2006 – AUG 2007 – TIRUCHIRAPPALLI, India 

QUALITY TECHNICIAN – BHARAT HEAVY ELECTRICAL LTD 

Positive material Identifications test are checked with all incoming raw material Raw material identifications are heat number, patch number, specification, dimensions checked with Mill test certificate. Surface preparations test is adhesion, WFT, DFT checked. Welding surfaces and defects are visually checked

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