jayan jayan

A Dynamic Instrument Engineer with more than 10 years of experience in the field of instrumentation, in this period, I have covered the most aspect of a project life cycle from planning, execution construction through to testing, punch list clearing,updating documentation and implementing the plan & coordination with client to acceptance of plant handover.

Career Summary:

Dec 2020-Still                                      Al Asab Est. GeneralTransport & Contracting Company Instrument engineer

Oct 2018 – Oct 2019                             OGM Engineering Enterprises India Instrumentation Engineer

July 2016 – Oct 2018                             Hyundai Engineering And Construction CompanyAbu Dhabi

Instrument Engineer

May 2013 – July 2016                           Hyundai Engineering And Construction CompanyAbu Dhabi

Instrument Engineer

June 2010 – Feb 2013                           Keltron ControlsIndia

Instrument and Control Engineer

Dec 2009 – June 2010                          Petals Innovative Machine Pvt Ltd India Instrument and Safety Engineer

May 2008 – Aug 2009                            JK Instrumentation, India

Electrical and Instrument Engineer

Feb 2007 – March 2008                        Protech Engineers And Controls Junior Instrument Engineer

Professional Experience:

Project Name : EPC for Rumaitha ThamamaZone B Phase III Expansion Development & Conversion Of RA Phase I/II CO2 Affected Wells

Company           : ADNOC Onshore

Contractor          : Al Asab Est. General Transport& Contracting Company

Location              : Rumaitha Thamama

Duration              : Dec 2020 to Still.

Working as an InstrumentEngineer

Roles & Responsibilities:

• Review companyprocedure, standards &specification, industry codes and relevantstandard drawings for project implementation and before performing actual field inspections for acceptance of the work.
• Executing the construction activities in the Clustertype Production Well Head and WAG Well head as per the approved documents.
• Assisting the commissioning activities in the Well Head ControlPanel and also controlling and monitoring the hydraulic tubing in the Christmas tree.
• Managing the construction activityas per the client standardand the projectrequirements as per the approved specifications.
• Review and endorsed the F & G system location layoutand mapping as per the plant HSE and operational requirements
• Co-ordinating the installation of the processinstrument like transmitter, choke valves, gaugesand F & G systemas per the location layout and GA drawings.
• 
  Installation of the processand hydraulic tubingas per the approved Hook-Up.
• Supporting the commissioning activities of the WHCP.Installation and commissioning activities of all instruments and F&G systems in the WAG and production well.
• Executing the installation and commissioning activities of all instruments in water injection and gas injection manifold in the cluster WAG.

1. Project Name : Lube oil RefiningProject Company           : AFEX Oil Refinery

Contractor           : OGM Engineering Enterprises Location              : Umm al Quwain,UAE. Duration                               : Oct 2018 to Oct 2019.

Worked as an Instrument Engineer

Roles & Responsibilities:

• Review companyprocedure, standards &specification, industry codes and relevantstandard drawings for project implementation and before performing actual field inspections for acceptance of the work.
• Organize, monitor, reporton assigned work scope.
• Responsible to prepare all instrumentation and F&G engineering deliverables such as design basis, specification, data sheets, instrument index, I/O schedule, logic diagram, cable / JB schedule, etc. Instrument Datasheets, Index and I/O list shall be prepared with design engineers.
• Work with DCS / PLC based system and Field Instrumentation. Familiar with PC based design software for sizing of instruments Preparation of requisition and procurement of instruments and control system.
• Review all relevantother discipline documentation and participate in the development of the P&IDs.
• Lead and contribute to activities that involve maintenance, improvement or redesignof the site safety Instrumentation & Control (I&C) functions.
• Responsible for assessing effectiveness of working practices and systems with a view to continuously improving systems, personal and team performance
• Provide assistance in the field during plant start-ups, shutdowns or upsets
• Provide troubleshooting assistance.
• Track, evaluateand report Refinerykey performances indicators for the EquipmentClass and analyseany improvement opportunities and also have to assist FAT and SAT.

1. Project Name  : SARB Field Development Project.

Company           : ADNOC

Contractor          : HyundaiEngineering and Construction company

Location              : Zirku Island Offshore, Abu Dhabi.

Duration              : July- 2016 to Oct 2018.

Worked as an InstrumentEngineer

Roles & Responsibilities

• Ensure that all C&I construction contractors’ supervision and manpower are instructed in and comply with all aspects of Health, Safety, Environment and Security (HSES) policy, site regulations, permit to work procedures and instructions and Client requirements
• Ensure that C&I construction contractors working within the discipline, adhere strictly to the latest Approved for Construction (AFC) project drawings, Specifications, ITP’s, Procedures and Site Instructions.
• Review relevant design work and in particular engineering Flow Diagrams with reference to assigned equipment, piping Layouts and Models with reference to assigned equipment

• Monitoring Instrument Installation Details, Instrument LocationPlans, and controlpanels design.
•  Collaborate with Engineering, Integration contractors or Vendor firms to develop control system architecture for programmable logic controllers (PLC), human machine interfaces (HMI) and Distributed Control Systems (DCS).
• Competent in conducting Offshore Site surveysof Instrument Systems(DCS/SIS/F&G) and FiledInstrumentation
• Contribute to all safety designprocesses including HAZAN,HAZOP, SIL Classification, and Safety Lifecycle.
• Responsible for all instrument and control system equipment regular maintenance and repairing, such as all field instrumentation, valves, flow meter, transmitter, control circuit, monitoring, DCS, PLC et
• Manage & Monitor all the Construction Materials flow including; All Process Transmitters & Installation and Calibration Accessories, SS Tubes, Flanges, Gaskets & all other fitting Accessories, Junction Boxes & Cable Glands, Speakers, Beacon for F&G Systems
• Monitor, Supervise & Raise Inspections for all the Instrumentation scope:-Primary & Secondary Cable pulling – Direct Buried / Above Ground / Indoor Cables, Panel, Cabinet & Console Installations, Impulse Tubing, Airline Tubing, Leak Testing & Steam Tracing, Cable Tray, Cable Ladder & Stub Up installation.
• Basic knowledge of power and power distribution, motor control, block diagrams, and variable frequency drives.
• Have good knowledgein IPS, F&Gsystem, Fire alarm systems and mechanical packages.
• Have hand on experience in foundation fieldbusand HART instruments.
• Development of standards for Installation of Instrumentation and their accessories; including but not limited to: Pressure gauges, temperature gauges, level gauges, switches and transmitters, flow meters and switches, fire and gas detectors, automated valves, control valves, relief valves and regulators
• Installation of telecommunication system which includesswitches, fiber optic cables and routers.
• Carryout installation of control valves, safety valves and flow elements like orifice, Instrument cable voltage drop & Intrinsically Safe circuit calculations.
• Control loop checking & reviewing with respect to P&ID for control system with DCS/ESD panel and checking the interlocking and trip logics of the process plant.
• Perform site acceptance test for instrument equipment’s
• All Instrument Calibration Inspections
• Fiber Optic Cables & all related inspections including OTDR & Power Meter tests.

1. Project Name  : Borouge 3XLPE Project.

Company           : Borouge

Contractor          : HyundaiEngineering And Construction company.

Location              : Ruwais, Abu dhabi.

Duration              : Feb 2013 to July 2016.

Worked as an InstrumentEngineer

Roles & Responsibilities:

• Provide technicalresponses to instrument related inquires of the Clientor project team
• Interact with the ProjectManager, Engineers, Designers, Consultants, and Execution Team
• Participate in project meetings between engineering, project management project operations and clientperforms factory acceptance tests and site acceptance tests.
• Participates in commissioning and start-up activities, including; loop checking and calibration of instruments and analysers.
• Demonstrated a strong knowledge in installation of field instrumentation & controls including sensors, transmitters, final control elements,process control systems,communication protocols and wiring methods.
• Provide inputs and review detailed drawings such as location plans, cable routing layout, instrument/device installation, process / pneumatic hook-up, interconnection diagram, loop diagram, segment diagrams, wiring diagram, etc. prepared by instrument designers.
• Supervises the construction Progress of the following; Primary & Secondary Cable pulling – Direct Buried / Above Ground / Indoor Cables, Panel, Cabinet & Console Installations, Field Instrument, Control valves & Junction Box Installation. All Instrument Calibration Inspections, Impulse Tubing, Airline Tubing, Leak Testing & Steam Tracing, Cable Tray, Cable Ladder & Stub Up installation.
• Supervision of Installation, Termination & Commissioning of instruments with like temp. Sensors, pressure transmitters, flow meters, level transmitters, ON-OFF valves, control valves etc.
• Preparation / Checking of Engineering documents Databases (I/O, IRP, ESD / FGS Auxiliary Consoles) I/O assignments Graphics Cause and Effect Diagrams Alarm and Trip Schedules Control Narratives Loop Schematics UPS and Non-UPS Load List
• Experience in the installation of Safety Instrumented Systems, Fire & Gas systems, SIL verification calculations
• Familiarity with HAZOP, SIL Selection and F&G mappingStudies.
• Competent in design safety/ environmental requirements and procedure

1. Project Name : KudamKulam Nuclear Power Project Company            : Nuclear Power Cooperation of India Contractor         : Keltron Controls

Location            : KanyaKumari Tamil Nadu Duration              : Jan- 2011 to Feb-2013.

Worked as an Instrument Commissioning Engineer

Roles & Responsibilities:

• Carry out inspection of construction activities associated with Instrument installation.
• Scope of the Projectincludes inspection, Testing,supply, installation and Commissioning of Engineering Safety features and actuation system.
• Control systemused TPTS-E APCS Siemens for the 1000MWnuclear power reactor.
• Charging each panel after insulation and offline check
• Contact the SAT alongwith the vendor which includesthe logic check and signal check.
• Configuration check of digitaland analog cards as the field requirement.
• Simulation check of each Analogue card after card calibration
• Set pointcheck of analogueto digital converter modules
• Implementing and checking of two to three point logic check
• Coordinating the calibration and analyzing the transmitter outputfrom field
• Installation of transmitter ,temperature elements and valve positioners
• Loop check of the process instruments from the ESAF room to the field
• Flow measurement of the process line using ultrasonic flow meters for high and low dimension pipe lines.
• Commissioning of the processvalve as per the processrequirement.
• Calibration of the DP transmitters and temperature elements.
• Valve stroketesting in the field.

1. Project Name : MPGCL ThermalPower Project

Company          : Madyapradesh Power Generation Cooperation of India.

Contractor         : Ketron controls. Location            :Madya Pradesh, India. Duration             :Jun 2010 to Jun-2011.

Worked as an Instrumentation Engineer.

Roles & Responsibilities:

• Commissioning of HIACS 3000 control systemfor the 110 MW thermalpower plants of phase 1&2.
• Contacting SAT and energizing the panel as
• Loading the logic program to the control unit and testing the process in auto mode and modifying the logic as per the field requirement.
• Checking and commissioning each loop in the presenceof client and changing to auto contro
• Analyzing controlloops and wiringDiagram, Commissioning and testing of control loops, Verifying design drawing and technical documents.
• Design and development of process system.
• Modifying the panel wiringas per the logic requirement
• Installation of the feedbackpots for the control valvesand On-Off shutdown valves
• Field calibration of process transmitters.
• Installation of the valve by confirming the flow direction. Installation of the transmitter and power up and loop check.
• Simulation of the processvariables and do the functional test along with client.
• Responsible for suggesting improvements for process optimization in the area of work.
• Preparing shiftactivity reports, daily plant generation and gas consumption details.
• Preparing permitsduring shut down.
• Planning and effecting preventive maintenance schedules of various equipment’s and instruments to increase machine up time and equipment reliability.
• Involved in solvingthe issues on technical defectsand process design
• Identifying areas of obstruction / breakdowns and taking steps to rectifythe equipment through application of troubleshooting tools.

1. Company       : Petals Innovative MachinePvt Ltd: Location                          : Mumbai, India.

Duration         : Aug-2009 to Jun-2010.

Worked as an Electrical & Instrumentation Engineer.

Roles & Responsibilities:

• Supervising cablelaying, cable IR, continuity checkingand JB installation. Cable glanding, termination.
• Logic Checking, TestingAnd Modification
• Machine Automation of medical ampoulesand vial fillingmachine using ladderlogics
• Modification and programming of new machineas per client requirement
• Monitor performance of the work
• Monitor overallprogress of the projects againstSchedule and milestones In charge of providing monthly progress.
• Provide supportto Cost & Contract department

8). Company          : JK Instrumentation.

Location           : Kerala,India.

Duration            : June-2008 to June-2009.

Worked as an Instrumentation and Application Engineer Roles & Responsibilities:

• Installation of process controlinstrumentation of equipment’s as per projectdesign.
• Act as a coordinator between the company& Client
• Design of graphic display,loop drawing and wiring diagram
• Maintaining the manufacturing standardrecords
• Preparing the instrument specification list

9) ..Company          : Protech Engineers And Controls.

Location           : Maharashtra,India.

Duration            : Feb-2007 to March-2008.

Worked as Junior Instrument Engineer

Roles & Responsibilities

• Calibration and maintenance of instruments like
• T-2600 ABB pressure Transmitters, Flow Transmitters,
• Temperature Transmitters, ABB-2600Temperature Elements
• Rota meters, Pressure Control Valves, Flow Valves
• Maintaining CGPM calibration records

Bachelor of Engineering (EIE)-Sapthagiri college of Engineering, Dharmapuri (Dist),Tamilnadu,India

Certified Automation Engineer-Prolific System and Technology Pvt Ltd

Advanced Diplomain Process Automation-School of Information and Instrumentation Technology